PVC saves money
That was the theme heard
repeatedly during the recent Fesnterbau/Frontale 2004 profile
exhibition in Nuremberg, Germany. Thomas W.Buttner, managing
director of the German Window and Siding Association, says the
sector has for too long been passive; its goal now is to influence
politicians to promote housing and renovation investment. He
says that if poor-sealing windows in Europe were replaced, the
continent could save 36 million litres of heating oil, or 1.5
billion euro per year.
The move appears to be
paying off in some sectors. Danish politicians in February
rescinded a tax on PVC building products. Werner Preusker,
manager of PVC+, an industry lobby group, says this was mainly due
to the opening of Denmark's first PVC recycling facility, a 50,000
tonnes/year hydrolysis plant at Stigsnaes. He also reported
that the city council of Magdeburg, Germany, which had previously
outlawed PVC profiles in city-financed renovation projects, has
reversed its decision.
Recycling of
PVC
All this bodes well for the sector, which is promoting its own
voluntary environmental strategy, Vinyl 2010, to ensure used PVC is
recycled, not hand-filled. Ulrike Grawe, executive secretary
of the European PVC Window Profile Association, says the industry is
fulfilling its goals. Cadmium stabilizers were abandoned in
2001, and profile extruders have committed to reducing lead from
120,000 to 80,000 tonnes by 2010. A total waiver of lead-based
stabilizers is planned for 2015, she said.
Collection and recycling of PVC profiles is increasing throughout
Western Europe to the extent that France now has nationwide
collection. Other countries are catching up - 50% of the
collected PVC should be recycled and co-extruded into new PVC
profiles by 2005.
But to sustain the recylcate, Europe needs to sell more PVC
building products. Of total Western European PVC consumption,
more than 61% is related to construction. However that, said
Preusker, is still too little. "There is a huge potential in
Scandinavia where PVC windows have only a 13% market share, as well
as in Southern Europe where it is only 11%," he said. By contrast,
Central Europe has a 57% share, topped by Great Britain with 83%.
In the plastics pipe sector, Germany lags with just under 10%
compared to more that 80% usage in public sewers in North America.
Nor are German profile extruders seeing much needed increased
demand. Dirk U. Hendrichs, president of lobby group
Fenstermarket-plus.de says there is no government incentive to
invest in housing. In 1990, more than 19 million window units
(profiles and glass) were sold in West Germany and this figure
jumped to 26 million by 1996 in unified Germany. Last year the
numbers sank to 13 million units.
PVC - New design
An interesting
new development, shown for the first time during the exhibition from
European profile extrusion leader Profine, is its GlassWin System.
Taking a technology previously used only with metal profiles, the
company has been able, with the help of a specially developed
tow-component silicon adhesive from Dow-Corning to glue the glass
panel directly to the inner PVC frame, eliminating the need for an
exterior sash. The system reduces weight (allowing a larger
glassed area), eliminated the need for an inner profile support of
steel, and allows assembly to be performed by robots which increases
accuracy, said Frank Suthoff, innovations manager at Profine.